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Welcome to Walker's World ... ...........# 005

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Walker’s World July 04

Some months seem to go better than others and we had had more than our share of winners recently.

Winner 1

Managed to get some time off on a Saturday and found myself at Snetterton. We were there to watch the Mid-engined GT race which Matt Cummings was running in. Matt bought a damaged Lotus Exige and after running a non-too-quick K Series engine was looking to fit a Honda motor for this race series. Here at Emerald we talked Matt into an Audi TT engine and gearbox conversion from Bernard Scouse. First time out the car had a suspension problem but the potential was there to do well.
After a race long battle with a very fast K-Series car Matt finally managed the win – his first. The motor is currently making just over 300bhp but the potential is there for a lot more. Once the engine gets some development under its belt I don’t think the K cars will get a look in.

Winner 2

Phillip Myatt runs a Caterham Seven but races something rather different - a Citroen 2CV. The annual 2CV 24-hr race was coming up at Snetterton and Phillip had himself a new engine build from Pete Sparrow. Pete is well known in 2CV circles and was the man behind my one (and only) 2CV circuit appearance.
My task was to check the jetting and set the ignition timing the day before the race started. Happily the mixture was as good as a carburettor gets and the timing was set to a known figure before the first power run. Then I simply adjusted the ignition by hitting the trigger ring with a hammer and old screwdriver. It wasn’t exactly high tech but I had a scratch mark on the plate so I could return to my starting point. The way it works is that you give the timing a tap and then take a power run. Our new graphing software then shows the power difference ( if there is one) and you keep tapping backwards and forwards until you get the best power curve.


I have done a few 2CV engines in the past and the competition is fierce. Phillip’s engine was a good one and he had a little tweak (totally legal) for qualifying which put him 1.5 seconds ahead of the pack. He made it first into the first corner and the car was never headed in the next 24 hours – winning by an astounding 17 laps!


I can’t pretend it was all down to hitting the base plate with a screwdriver a few times but it’s a good feeling to be even a small part of a winning team.

Winner 3

Andy Silman runs a Westfield in sprints and Hillclimbs fitted with a 2.0 Vauxhall XE engine. He, along with father Dennis, came in for a power run, just to see where they were before looking at an engine upgrade. I put the mixture reader in the exhaust, (to log the AFR as usual) and we took a power curve. I had asked Andy the rev limit and had to ask twice because I thought I had heard it wrong the first time: 8700rpm was the shift point (the engine being fitted with a steel crank, forged rods and steel pistons).
Andy and Dennis were expecting 235 bhp but he is so quick up the hills that the rumour was he had 250bhp. The graph was showing a peak of 204bhp. The mixture wasn’t miles out but it was rich enough to affect throttle response and probably mid-range torque. It was one of those strange results where bad news is really good news. If Andy could win with 204 bhp how quick would he go with 235?


We arranged a day for mapping and cam timing swings. Since we only map our Emerald M3dk ECU Dennis wired up a second plug in parallel with the original. On the day we took another base run on the original set up and then plugged in the Emerald ECU. Playing with the cam timing first we established that the original figures were just about spot-on with the inlet cam turning out to be just one hole advanced (too much lift on overlap).
Then I remapped the engine and we put the before and after power curves together. Peak power was still only 212bhp at 7,000rpm but the mid-range torque was way up – see the curves elsewhere in this feature. Andy was still disappointed, especially since the team had geared the car right down to take advantage of the 8,700rpm rev limit. There was not much point in pushing past 7,000rpm because the torque was dropping away.
First time out with the re-mapped engine Andy was ballistic, almost 2.5 seconds faster than his previous best. Learning to use the torque, rather than the revs, the next two meetings saw even bigger gains plus class wins by a big margin. At North Weald the Westfield on List 1A (conventional road) tyres only missed FTD (Fastest Time of Day) by 0.5 seconds claiming overall second place. The FTD holder was driving a 2.0litre Ralt single seater with slicks and wings!


We are currently trying to hatch a plan to make better use of the steel bottom end by moving the torque up the rev range – but all on a budget: Andy is getting married this year so spare cash isn’t exactly in abundance at the moment.

Loser

Well it couldn’t all be great news could it? The Big yellow XJS that we mapped a couple of times had a terrible day at Snetterton. When we first watched it circulating in the wet the engine was cutting on the right hander onto the pit straight. We assumed it was fuel starvation but then it broke down all together. All in all it broke down three times in three races; what they call a 100% failure rate.
We had the car back at Emerald and went through the wiring, finding a few suspect areas but nothing much wrong, it started and ran fine all week. All we could do was re-wire the injectors and fit the twin coil distributor arrangement. Jag V12s have a bit of a problem with cross-firing in the cap, due to having so many HT pick-ups so close together. This new dizzy had a stepped rotor arm and cap arrangement with two king leads. Basically it turns the system into two six cylinder engines. We had to write new software to run the two coils alternately and it seems to work really well. The added bonus is that the coil is only worked half as hard as before because they share the work load between them.
Back at Snetterton for a test day the car ran a dozen laps without problems – apart from a suspect fuel surge at the same corner as before. The tank and fuel lines are coming out next to sort that one and then it should be all systems go for the next race.

Wooosh!

Them's the gogo Gubbins...

 

Its a real car , honest!

 

Engineering perfection...

 

Running like Clockwork...

 

Check out the Power Curve for the Westfield...

 

 

 

Vroom Vroom!

 

Yipes!!!!!!!!!!!!

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